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Hercules-Campbell Body Co.
Hercules-Campbell Body Company, 1927-1957; Tarrytown, New York; 1939-1957; Waterloo, New York
 
Associated Builders
Mid-State Body Co.
     

Hercules-Campbell was a commercial body builder and distributor headquartered in Tarrytown, New York with sales & service depots in Cambridge, Massachusetts (at 130 Brookline St.); Portland, Maine; Albany, New York; Berlin, Connecticut; North & South Kearney, New Jersey; and Jamaica, Long Island, NY.

The firm was owned by Robert Campbell and had a close association with Campbell's Mid-State Body Co. (1932-1957), a wooden station wagon body manufacturer located in Waterloo, New York. Mid-State's bodies were often marketed under different names which included Campbell, Campbell-built and Campbell Mid-State.  Campbell expanded the Waterloo operation in 1939 and Hercules-Campbell used part of the facility to assemble school buses and other large commercial bodies.

In the early teens, the Hercules Body Co. of Evansville, Indiana started building wood-framed stake bodies, jitneys, express bodies, delivery vans and depot hacks for Ford Model T and TT chassis. As their metal-braced wooden bodies were easily adapted to other chassis, Hercules soon offered separate catalogs for Chevrolet, Dodge, Fargo and Ford light truck chassis. During the 1920s, Hercules, now known as Hercules Products Inc., expanded into the manufacture of all-metal dump bodies and trailers, tractor trailers, insulated route delivery bodies.

Although Hercules bodies could be ordered direct from the factory, most were sold through authorized distributors who stocked the firm’s most popular bodies, crated and ready for assembly on the customer’s chassis. Hercules even leased a factory showroom and warehouse in the heart of Manhattan’s Automobile Row at 617-621 W. 57th St, New York NY during the 1920s.

Robert Campbell of Tarrytown, New York became a Hercules Body Co. (of Evansville, Indiana) distributor in the late 20s, and within a few short years, would start manufacturing his own commercial bodies. During the next decade the Hercules-Campbell Body Co. established satellite sales branches in Cambridge, Massachusetts (at 130 Brookline St.); Portland, Maine; Albany, New York; Berlin, Connecticut; North & South Kearney, New Jersey; and Jamaica, Long Island, NY.

Crated and disassembled (knocked-down) Hercules commercial bodies were shipped by rail from Evansville to Campbell’s Tarrytown plant where they would be assembled and installed on waiting chassis. As Chevrolet had a final assembly plant located a few miles away in North Tarrytown (now called Sleepy Hollow), quite a few Hercules bodies ended up on the automakers chassis. Once varnished, Hercules’ station wagon bodies could not be knocked-down for shipping and were transported inside freight cars on special dollies.

In the early days of the Depression Campbell realized that he needed to find a less-expensive source of suburban station wagon bodies in order to compete against the budget-priced Ford Model A. Henry W. LeClear, the manager of Waterloo Bodies Inc. had been acquainted with Campbell for a number of years and let him know that he was looking for a job as his Waterloo, New York employer was closing its doors.

Campbell traveled to Waterloo to inspect the facility in January of 1932 accompanied by his Vice President, a Mr. Vincent. Waterloo offered them an abundant supply of cheap skilled labor as well as convenient access to the Lehigh Valley Railroad. The pair made an offer to the factory’s owner, papers were signed and LeClear was hired to ready the plant for production. Mid-State Body Co. Inc. was soon shipping finished suburbans and knocked-down van bodies to Hercules-Campbell’s busy Tarrytown assembly plant

The bodies coming out of Waterloo were more streamlined than the dated bodies Campbell had been purchasing from Evansville. Mid-State’s suburbans featured crankdown windows in the front doors and canvas side curtains all around. Some were even fitted with removable storm glass windows which were available on special order from the Tarrytown factory.

Hercules-Campbell was a distributor for a variety of commercial body manufacturers including Cresci & Universal (hydraulic hoist coal & coke bodies), Kingham (trailers), Morrison (utility bodies), Gramm (panel vans), Wayne Works (buses) and Campbell (their own line of stake bodies and truck tanks – built by a third party) and Campbell Mid-State (station wagons).

Following the relocation of Hercules-Campbell’s Tarrytown plant in 1936, a new streamlined station wagon body was developed using a greenhouse equipped with crank-down windows in all 4 doors, sliding windows in the rear quarters and a new one-piece liftgate. It was designed specifically for the Chevrolet chassis, and transporters loaded with new Chevrolet cowl & chassis soon began arriving from Chevrolet’s Tarrytown plant. Once they were fitted with coachwork in Waterloo, they were shipped back to Hercules-Campbell’s Tarrytown holding yard where they would be picked up by drivers and delivered to their final destinations.

In a 2005 interview, longtime Waterloo resident Vern Sessler recalled:

"When I was a kid, I lived a block away from where these woodies were made, and I'd see them being driven by, day after day after day. I'd see them come one way, and all they'd be was the chassis with a windshield and, literally, an orange crate. Then I'd see them coming back the other way with the body on."

For many years the Geneva Body Co. - another central New York firm located just 6 miles away in downtown Geneva, New York - had been supplying production sedan delivery bodies to Chevrolet. When its owner died in 1939, Campbell purchased the firm’s equipment and installed it in a group of buildings that had formerly been occupied by the Geneva, Seneca Falls and Auburn Railroad Co. a small interurban that had closed down in 1928. Mid-State’s new plant gave them instant access to the Lehigh Valley Railroad and even allowed them to load freight cars from inside the factory.

Many of Geneva Body’s employees, including its foreman, Henry Mosher, (plus his father and brother) followed the equipment to Geneva where they were put to work at Mid-State. The firm’s new W. Main St. plant was initially used to assemble large commercial bodies and Wayne Works school buses which were purchased in knocked down form, but in a few short months, it would be producing station wagon bodies for Chevrolet.

Karl Bernhardi (1904-1997) had started working for Robert Campbell in 1928 and by the mid-thirties was superintendent of Hercules-Campbell's Tarrytown plant. He moved to Waterloo in 1939 to help Henry Mosher (1901-1991) streamline production of Mid-State’s Chevrolet station wagon bodies, eventually becoming general manager of the Waterloo operation in 1942.

He was assisted by the plant superintendent, Bill Richardson, and department foremen Henry W. LeClear, Carl Carlson and Warren Raynes. When the Waterloo plant closed down, Bernhardi formed KB Truck Equipment Co., a firm that would eventually become Central New York’s largest truck body distributor.

Starting in 1939, General Motors started offering production station wagon bodies for their Chevrolet, Oldsmobile and Pontiac Divisions. As all three utilized the same 8-passenger bodywork, GM split the contract between Cantrell, Hercules and Ionia.

Chevrolet‘s wagon was considered a commercial vehicle and was available on the Master 85 or Master DeLuxe chassis. The Wagon featured seating for eight, had removable seats, ash framing with natural birch plywood paneling, a padded brown leatherette (synthetic leather) top, four doors and a heavy wood tailgate with snap-on rear curtains. An upper lift-gate could be optioned. It was a limited production model and it its first year only 430 Master 85s and 989 DeLuxe wagons were sold. Only a handful are known believed to exist today.

In 1940, the Station Wagon was once again available in the Master 85 Series and a new Special DeLuxe Series where leather seats were available at extra-cost.

According to Karl Bernhardi, Campbell-Midstate joined the GM program in 1940, producing bodies for Chevrolet’s Baltimore MD and Tarrytown NY assembly plants through 1941. Campbell’s bodies used birch paneling and were indistinguishable from those manufactured by Cantrell in Long Island. Although Ionia’s bodies used birch paneling as well, their ash framing featured three horizontal ribs per panel instead of the two used by Campbell and Cantrell. Hercules Body Co. also made station wagon bodies for Chevrolet, however their bodies used distinctive mahogany paneling setting them apart from the lighter birch-paneled Campbell, Cantrell and Ionia products. All four manufacturer’s wagons shared a leatherette-covered padded roof and a horizontally split tailgate, which included a single window on the top and a built-in folding tray on the bottom.

Once the bodies were completed, they were attached to special carriers that allowed them to be rotated in a vertical orientation so that eight bodies would fit inside a single freight car. At the peak of production, three freight cars full of bodies left the W. Main St. body plant every day.

Although the plant had just completed re-tooling for the new 1942 Chevrolets, the contract was cancelled immediately following the December 7th, 1942 attack on Pearl Harbor. According to Bernhardi, GM reimbursed them for losses incurred by the retooling, as well as their stockpiles of unused body parts.

In 1941 Campbell Mid-State introduced an all-new line of beefed-up suburban bodies for heavy-duty ¾- (Highlander) and 1-ton (Surrey) light truck chassis. Originally intended to keep the factory busy between the 1941 and 1942 model year changeover, they now became the first products in Campbell Mid-State’s new line of “War Wagons”.

According to a May 1943 confidential dealer price list, the bodies were available for 1940-1942 Ford, Mercury, Chevrolet, Plymouth, 1941-42 Pontiac, Studebaker and 1942 Doge and Desoto passenger car chassis.

“You are to supply us with Passenger Car with complete front door hinges, windshield, and seat regulating device. – But with doors, glass, and all seats deleted.”

Regular wheelbase station wagons were available for $450 fob, Waterloo, NY however a 14-passenger Campbell Commuter body was available for $1000.

“The above price includes lengthening of W.B. approx. 30” – rebuilding rear springs, and complete body with seating for 14 passengers and the driver.”

Another line of bodies were offered for mounting on light and medium duty truck chassis only.

The Camp Wagon (Highlander) for chassis 112” to 116” wheelbase.     $535.00 list
The Emergency Ambulance (Club) for chassis 123” to 138” wheelbase $725.00 list
The Warden’s Wagon (Surrey) for chassis 130” to 140” wheelbase       $785.00 list
The Convoyer for chassis 157” to 165” wheelbase                              $1395.00 list
The Transporter for chassis 190” to 230” wheelbase                           $1935.00 list

“Chassis must be supplied complete with Windshield-Cowl, Instrument Panel, Instruments, Front Door Hinges, Windshield Wipers, Front Mat, Full-length Running Boards, Rear Fenders, and Rear Bumper. EXCEPTION, Omit Log Running Boards and Rear Fenders on TRANSPORTER only.

When impossible to obtain Windshield-Cowl on chassis, a chassis with a Cab or Panel Body is acceptable. However, Doors, Seats, and other Interior Parts which Dealer wishes to retain should be removed by dealer before sending chassis. NO SALVAGE PARTS CAN BE RETURNED.”

At the beginning of the War, Hercules-Campbell was commissioned by General Motors to convert 200 brand new Chevrolets into station wagons for the war effort. The cars were shipped to Waterloo from Chevrolet’s Tarrytown plant and Mid-State’s crew wrestled the 2- and 4-door passenger car bodies off their frames and installed 200 8-passenger Campbell wooden station wagon bodies in their place.

The need for civil defense vehicles increased as the war wore on and station wagons conversions became the firm’s main source of income. Although Campbell used whatever chassis were available, Chevrolet’s remained the chassis of choice. One popular conversion used a 14-passenger Campbell Commuter body mounted on an extended wheelbase (by 24”) Chevrolet passenger car chassis. Another Campbell favorite was Chevrolet’s 1 ½-ton truck chassis, which came standard with dual rear wheels, making a much more stable mount for the firm’s Commuter and Convoyer bodies.

The Campbell shops also built a few large camouflaged buses using knocked-down bodies sourced from Wayne Works as well as a large number of overseas shipping cases for WWII bomber engines. A few smaller projects were undertaken such as the manufacture of wooden playpens, plywood boats and a short run of red, white & blue 3-wheeled toy airplanes.

As new chassis were impossible to find in the immediate post-war era, many of the firm’s bodies continued to be mounted on used passenger car chassis. A Philadelphia car dealer had Campbell remove taxi-cab bodies from 200 pre-war Plymouths and replace them with station wagon bodies. Late model commercial chassis were more readily available and quite a few Dodge and Fargo (Dodge export, usually right-hand-drive) light trucks were fitted with Campbell Commuter bodies following the war.

On December 19th, 1947 a fire engulfed Campbell Mid-State’s W. Main St. complex that was confined to the building that housed the firm’s paint and station wagon assembly departments. The combined efforts of the Waterloo, Geneva, and Seneca Falls Fire Departments helped save a second large building located directly to the east and the loss was limited to $150,000, which included the building and 20 station wagons bodies being built inside it.

In a 1987 interview Karl Bernhardi recalled,

“A dealer from Malone NY, was on his way at the time to pick up a twelve foot stake body, unaware of the fire and the burning of his order. He drove up quite surprised and discouraged. I was able, with a few employees over the weekend, to redo his unit in the undamaged building and he was on his way home Monday. The story got around to the dealers of this kind of dedication and teamwork that we had discussed in those long ago days. I subsequently directed the rebuilding of the entire plant.”

By 1949 the market collapsed completely for Campbell’s passenger car-based station wagon bodies. General Motors introduced a new composite steel and wood body for the 1949 model year, effectively putting and end to Campbell’s long association with Chevrolet. Other manufacturers were develpoing all-steel station wagons whose faux wood exterior panels were actually made from plastic and wood-grained vinyl (Di-Noc). Luckily the firm’s commercial body business improved, in a large part due to an expanded international market brought on by the collapse of the European auto industry. Campbell’s Commuter and Convoyer bodies were mounted on a wide variety of chassis, Chevrolet, Dodge, Fargo, Ford, International and Mack.

In 1987 Bernhardi gave National Woodie Club’s Roger Mack a detailed description of Campbell Mid-State's body-building process:

“The bodies were made out of the cross members, and floor, seat frames, and a roof frame covered in basswood slats. The body framing was of ash with 1/4" Philippine mahogany waterproof plywood panels dipped in a "Woodlife" solution. The roof covering was of cotton cloth often impregnated with rubber, flexible and very resistant to water. Under this was cheesecloth with blue wadding for insulation and cushion. The wood body was also treated with plain wood filler and the paneling with mahogany wood filler, rubbed down with sea oil, a very tough woodwall stringy material, very smooth, used in place of fine sandpaper. The wood body then got two full coats of R190 DuPont exterior varnish in an 80 degree spray room and moved into a drying room. After drying, the body was lightly sanded and a final coating of varnish was applied. From there it went on to the trimming and finishing room and then was loaded into boxcars. The workers who installed the roof covering were called "Tack Spitters" as they would put a number of tacks in their mouths and spit them one at a time onto magnetic tack hammer, driving it into place to fasten the covering to the wood every inch, all the way around. On corners the spacing was reduced to 1/4". Many tacks were inadvertently swallowed and joked went around about how nobody suffered any side effects or became sick from all these tack swallowing years.”

Campbell Mid-State outlasted all the rest of America’s wooden station wagon manufacturers, and probably would have survived for many more years as a commercial body distributor. Unfortunately, inexperienced management took over the firm in 1956 and by early 1957 the firm was in receivership. The April 19, 1956 edition of the Chronicle Express (Penn Yan) annoucned the end of its manufacturing operations:

“Mid-State Body Company In Waterloo Closes

“Mid-State Body company cut back its work force to three or four employees Friday. The company had employed about 50 men. A company spokesman said that because of changes in school bus speculations, the Mid-State company plans to close out operations within 60 to 90 days. The company had been assembling buses tor the Hercules-Campbell Body Company, the spokesman stated. In the future, however, all school buses will be purchased fully assembled and ready for delivery from the Wayne Works, Richmond, Ind.

“In the past, the Hercules-Campbell company, a school bus sales company with an office here, has sold buses bought fully assembled from the Wayne Works, or unassembled for sub-contracting to the Mid-State company. With the current confusion overstate specifications, the Hercules Campbell company is no longer going to have Mid-State assemble buses here.

“Confusion over the state regulations on school buses, effective Jan. 1, have delayed regular school bus purchases and the company believes it can carry out its operations for the present from its Albany plant.

“Although the situation is not cut and dried, the spokesman stated that there is little likelihood that the plant will reopen when the bus situation returns to normal. However, the Campbell-Vincent real estate company owners of the building, are reported doing all possible to lease the building to another manufacturer.

“Chamber of Commerce officials are reported to have several irons in the fire to return the plant to full productivity. The closing of the Mid-State plant ends one of the area’s oldest manufacturing businesses. It has been in operation as Mid-State since January, 1932, when Robert Campbell of Tarrytown took over the Waterloo Bodies, Inc. In 1939, the company took over the car barns, repair shops and local offices of the former trolley line and converted them into a modem manufacturing plant. In that year, the company held contract, for all requirements for Chevrolet suburban and station wagon bodies. On Dec. 19, 1947, fire destroyed the building. But in 1948, a modern concrete block and steel girdered building was erected and production was continued.”

The Hercules-Campbell Body Co. of New England had been operated by Robert Campbell’s daughter and son-in-law as an independent firm for a number of years and survived the bankruptcy. Robert Campbell retired to Yarmouth, Maine and passed away on August 30th, 1957 following a short illness. His daughter’s firm survived as a truck body distributor into the 1960s.

© 2004 Mark Theobald - Coachbuilt.com

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Pictures
   
 
   
 
References

"From Wagons to Woodies in Waterloo" 2006 exhibit at the Terwilliger Museum, Waterloo, New York

Bob Tomaine - "Returning to Waterloo" – Autoweek, February 21 2005

Roger Mack - 1987 Interview with Karl Bernhardi - "The Life & Times of Waterloo's Own Legendary Wooden Body Company"

www.herculesvanbodies.com

Donald J. Narus - Great American Woodies and Wagons

Donald F. Wood - American Woodys

David Fetherston - American Woodys

David Fetherston - Woodys

Richard Bloechl - Woodies & Wagons

Robert Leicester Wagner - Wood Details

Ron Kowalke - Station Wagon: A Tribute to America's Workaholic on Wheels

Byron Olsen - Station Wagons

Robert J., Jr. Headrick - Chevrolet Station Wagons: 1946 Through 1966 Photo Archive

James T. Lenzke & Karen E. O'Brien - Standard Catalog of American Light-Duty Trucks: 1896-2000

Paul G. McLaughlin - Ford Station Wagons 1929-1991 Photo History

Lorin Sorensen - Famous Ford Woodies

James K. Wagner - Ford Trucks since 1905

Don Bunn - Dodge Trucks

Fred Crismon - International Trucks

   
 
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